Head-Fi.org › Forums › Misc.-Category Forums › DIY (Do-It-Yourself) Discussions › Putting wireless headphones back on the wire
New Posts  All Forums:Forum Nav:

Putting wireless headphones back on the wire

post #1 of 6
Thread Starter 

So, I won a pair of Sennheiser R60 wireless headphones in a contest ten years ago, and their batteries have finally completely failed.  I've never been especially pleased with the way the wireless reception has performed....there seems to be ample static at all times on all channels.  Consequently, I don't feel like the headphones were ever 'clean' enough for proper evaluation. 

 

Instead of buying new batteries, I'm curious to learn whether or not it would be worth my time to try and convert them into a pair of wired headphones instead.

 

Is this an easy undertaking, and is it even worth the time?

 

Thanks in advance....!

 

post #2 of 6

If they're dead, then it's really no loss if you screw them up, so they're a decent pair to learn on.  You'll have to remove the electronics (receiver/amp), if you're fairly decent with a soldering iron it shouldn't be too big of a deal, as long as the electronics aren't glued in.  Unsolder the wires from the internal amp from the drivers (pay attention to the polarity of the drivers when doing this, mark them with a pen if they're not clearly labeled), then remove the receiver, amp and any antenna that might be used.  You'll need to drill a hole(s) into the cups for the cable to go through, solder the wires to the drivers, run the cable through the holes, add strain relief (wire tie, glue...), then solder a connector to the cable (tip=left, ring=right, sleeve=ground).

post #3 of 6
Thread Starter 

The good news is that the headphones came with a cable that I can use as the cord; I just need to hack off the proprietary Sennheiser connection on the one end.  I'll see if I can try this modification this weekend, and if I do, I'll share the results.

 

Thanks!

post #4 of 6

does the cord plug into the headphones?  if so, you could just re-route the wires from the connector in the headphones, directly to the drivers, then you won't have to drill the cans.

post #5 of 6
Thread Starter 

No, the cord just connects to the charging base....the other end is a mini plug for connecting the source/transport.

post #6 of 6
Thread Starter 

So I FINALLY got the free time together to do this mod! After putting them back on the wire, these headphones have never sounded so good!

Previously, their old-fashioned wireless technology worked very poorly. They always had background static- you know the type I'm referring to if you've ever used a cordless telephone from the 1980s or 1990s. The wireless range on the Sennheiser R60s was terrible, and the batteries didn't last long at all. The Sennheiser rechargeable batteries are locked within proprietary housings, and replacing both of them would cost $50.

After transforming them back into a pair if wired headphones, they sound rather good. The frequency response is acceptable, and the imaging is lucidly transparent. Since the drivers are in open boxes, these headphones don't isolate background noise very well. However, their midrange and midbass response is detailed, accurate, and controlled. The treble is a tad bright, and they distort under the load of heavy, deep bass.

 

This mod is not only easy, it's free, you don't need any parts that didn't come with inside the original R60s box! Here's what I did, and how I did it without spending any money:

 

First, I carefully snapped off the covers from the outside of each earpiece. 

IMG_2595.JPG

 

The amplifier board and battery housing are located inside the right ear cup.

IMG_2599.JPG

 

I opened both ear cups in order to determine which driver terminal was positive and which was negative, as they were not labeled on the amplifier board. The wires connect to each driver using a tiny plug. On the left side, you can see the wires are clearly labeled- red (for positive) and green (for negative).

IMG_2597.JPG

 

This wire connects to the amp board on the other side. The wireless antenna runs in tandem with these two wires, and they all need to be unsoldered from the board. The antenna wire can then be clipped off.

IMG_2601.JPG

 

You'll also need to unsolder this tiny green pin connector from the amp board, as it connects the board directly to the right driver.

IMG_2611.JPG

 

Here is said pin connector, after it has been removed from the board.

IMG_2613.JPG

 

Next, you'll want to modify the cable. At one end is a standard mini plug, but the other end features a proprietary connection that Sennheiser engineered to connect to their transmitter tower. This will become the new wire for your headphones. The proprietary connection, shown here, will need to be chopped in half.

IMG_2604.JPG

 

You'll want to preserve as much of the flexible cord protector as possible. Then, you'll need to clear out all the glue, and pull the jacketed wire back through the hole. I found that I had to pull the wire all the way out, ream the protector out with a tiny screw driver, and then push it back through.
IMG_2610.JPG

 

After you've pulled through a few inches, carefully tie a knot in the wire in order to prevent it from pulling back through. This wire is about five feet long, making it roughly the same length as the cord that comes with a set of ear buds.

IMG_2618.JPG

 

Next, you'll want to solder everything together. The red wire from the cord goes to the right side positive connection, the white wire from the cord goes to the left side positive connection. The bare wire from the cord is the negative connection, and it needs to be split and soldered to both negative connections.

IMG_2619.JPG

 

The Sennheiser R60s have three openings in the right side ear cup- one for the tuning wheel, one for the volume wheel, and small one for the On/Off switch. The stock cord protection will seat perfectly in either wheel opening, using either the last or the second to last groove in the cord protector. I choose the volume wheel slot on the back of the cup. When is say it seats perfectly, I mean it- see how it almost looks like factory work!

IMG_2621.JPG
 

Here's another shot showing the final connection.
IMG_2620.JPG

 

Are these the best sounding headphones I've ever heard? Certainly not. But, for free, it's a worthwhile mod that breathes life into an otherwise useless set of cans. The whole process should only take you an hour.

New Posts  All Forums:Forum Nav:
  Return Home
Head-Fi.org › Forums › Misc.-Category Forums › DIY (Do-It-Yourself) Discussions › Putting wireless headphones back on the wire