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changing the headphone jack on an ibasso d10 amp

post #1 of 5
Thread Starter 

After a fair amount of use, it seems that the headphone jack on my ibasso d10 is starting to die. I assume it's a bad solder point since it's become sensitivity to any side force on the headphone plug, and there's some noticeable play in the jack.

 

I'm not sure if the warranty covers this or if ibasso will do the repair, but I figure this might be a good excuse to start another little DIY project.

 

Instead of just replacing the jack, I was thinking about soldering in a cable with an inline jack to prevent something like this from happening again (especially when I use headphones with larger 1/4" plugs). I'm fairly confident in my soldering abilities, but in no way an electrical engineer.

 

I'm a little confused by the solder points.

 

Here's the jack in question:

Image Hosted by ImageShack.us

(jack with the plug)

 

From the bottom of the pcb:

Image Hosted by ImageShack.us

(jack on the right)

 

Anyways, I see five solder point on the jack. I assume the single near the edge of the pcb is the ground with the two pairs being left and right signals? I think one out of each pair leads to resistors (trying to trace the path), to sense if anything is plugged in?

 

So the question is how do I solder this? Soldering the ground seems easy enough, do I have to do anything special about the signal pairs? Do I just go about it like this?

Image Hosted by ImageShack.us

(sorry about the MSpaint, autocad makes me feel like I'm at work)

 

Do I have the right or idea, or have I just made myself look like an idiot in front of real EE's and modders?

 

 

And does anybody have any recommendations for good inline jacks? The cheap ones I grab from radioshack don't solder well (plastic separators melt under anything except for the fastest of soldering). I've had good experience with switchcraft plugs, but I'm not sure what their jacks are like. I don't want something ungodly huge; I'd rather be neat with my soldering and use something smaller.

post #2 of 5

You're on the right track the inner two are switch contacts

 

14N8170[1].jpg

 

if thats not clear pm me and I can send a PDF,

 

cheers

FRED

post #3 of 5
Thread Starter 

so, being that they're switches... do I need to keep each pair separated when there isn't something plugged in? IE, I can't just short the two of them together like I have in my diagram? I should have assumed there was something special about that jack :/

 

If so, that makes things a little more complicated in trying to change it to a cabled inline jack.


Edited by panties - 11/13/10 at 11:25pm
post #4 of 5

You need to check the circuit, I very rarely use the switches so I just solder the pads together the same as you have drawn, but if ibasso are using them as a switch you will need seperate wires.

 

Is there any function that is performed when plugging in the headphones? if not the switches are most likely not being used

 

cheers

FRED

post #5 of 5

yes it senses whether you are using the headphone jack or the line out/in jack, the D10 also senses USB, spdif or toslink digital inputs. before replacing the jack, I recommend trying to bend the contacts in with a pointy object so they exert more pressure on the headphone plug. they have most likely just become loose over time, especially as you say you use 1/4" jack (with a bulky adapter I assume) these adapters are the bane of portable amp makers and should be avoided. your idea of hardwiring a cable is not so good either, most likely you would at some point catch the cable on something and yank the solder pad off, or otherwise damage the PCB. you would need to add lots of strain relief even if you could make it work electrically. 

 

I replaced mine with a switchcraft silver plated one, the one the ibasso is copied from, sorry I cant remember the model number, but it fits and works perfectly, just be careful when desoldering and removing the old one as the PCB is not designed for multiple reworking. failing all of this, ibasso are actually very good in my experience and will probably repair it for free or a small fee.

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