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Originally Posted by AudioCats 
* For speaker use, if all I ever need is 35W into 8 ohm, will there be much advantage to build a Beta24 vs. a 4-board Beta22?
β22 was designed primarily to be a headphone amp. Although it is capable of driving speakers, the MOSFETs and their stock heatsinks are adequate only for light duty speaker use. Even with large offboard heatsinks there will eventually be a thermal resistance bottleneck for any sustained use at high-ish volumes. This depends on the efficiency of your speakers and the room size and acoustics, of course. β24, on the other hand, was designed specifically to be a high powered speaker amp. The fully-differential topology of the β24 also makes it much easier to support balanced and unbalanced preamps. β24 might be more power than you need, and it's a more challenging project, so you need to weigh the pros/cons.
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* Which (gain) version of Beta22 kits are needed for speaker use?
Depends on source and efficiency of the speakers, but typically speaker power amps have a gain of anywhere from 15-25.