Quote:
Originally Posted by headfone 
"Oversensitive" doesn't, IMO, even begin to cut it!
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I might be hard on them, too, if I were aware of a better charger, and didn't know as much as I do about how NiMH batteries actually behave, as opposed to how we'd like them to behave. Batteries are
weird.
Yes.
Quote:
| That's quite $$ for only 500mAh. |
Between "lithium" and "specialty item" it's about what you should expect.
Quote:
| What are you charging it with? |
The predecessor to
this, the FC-9V4LN. It'll do both NiMH and LiIon, and is what I use for both chemistries.
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| 00:00:00 / 65 / sounds great! |
I don't suppose you have a second meter on hand so you could give battery voltage at the same time?
Also, you haven't yet done the test I'm after yet. Charge the battery, let it sit for at least an hour, run the amp from it for a minute, measure the voltage
under that load, then turn the amp off, wait a minute, and measure voltage again. Then you may want to repeat after more hours of use or rest to see how that changes the results. Between those measurements, Ohm's Law, and known-good characteristics for your battery, you should be able to estimate its health.
Forget playing music through the amp: pretend it's a ~60 mA constant current source. Adding a headphone load only confuses matters. If you felt you absolutely had to do that, you'd want to use a sine wave source, not music.
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| 00:40:01 / 69 / music signal cuts off as current draw spikes to 69mA |
That is indeed worrisome, but not very helpful in telling us what to look at next. You've muddied the waters too much by using a near-random test signal and not giving voltage numbers.
Do you have a scope and a signal generator? Some
square wave tests would be in order right now. If you can't do that, then at least an
RMAA test? Pay careful attention to the test setup at the bottom of that page. The obvious way to do this test is
wrong.
Did I miss seeing high-res pics of both sides of your board?