Hello again! Part I'm talking about is as I'm sure you've discovered, the ENTIRE cup... Well, I have an update. After just over 4 weeks of waiting, I went to pick up my repaired Denons. I picked up the box instore, and thank god I returned them in the original packaging. The original box has a nice window in the front, so you can see the admittedly pretty cans within. It also allows you to see any potential damage to the phones! I didn't even get out of the shop before I noticed one of the cups looked odd. On closer inspection, the back of the cup was just hanging off!
I told the guy in the shop so we both opened up the box and took out the cans. The back of one cup was indeed not attached. At first we thought some forgetful techie at Denons service centre had just forgotten to do up the screws. We tightened them up instore and discovered the threads in the plastic cup shell had all been stripped, making re-attachment impossible. There is also a clear screwdriver (or something) mark in the plastic shell, as if someone has just prised it off!! Anyone who has owned (and fiddled with) these headphones will know that to remove the outer shell, you FIRST remove the ear padding section by turning it right and it pops off. This then reveals the four screws attaching the outer shell. The tech guy obviously didn't know this, and chivved the back off with something, damaging the shell and stripping the screws...
The store guy, to my retailers eternal credit, rang up denon immediately and politely but firmly told them of their errors and arranged for a brand new set to sent. Anyway, just wanted to share (and vent) my frustrations. I must admit the actual hinge pin problem it was sent away with had been fixed...