Quote:
Originally Posted by amb 
The notion that there must be actual wires to every panel is absurd. Show me any commercial hi-fi gear that does this, even those that pass UL and CSA safety certification...
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I don't have any examples that use actual wires, but there are plenty (in fact, the majority I'd argue) that have excellent grounding to each panel which is far superior to a screw. For example, look at even the cheapest DVD player out there, like the $100 Denon players. They have metal contacts that make connection to each of the panels as they are assembled. They are spring loaded contacts that make good contact when the panels are assembled.
I have seen one example (trust me, you only need one) where a live mains connection came loose and due to the way it was routed in the case, sprung up and was in contact with the top panel of the amplifier. The wire in question was not tinned and was attached to a screw connector (again, something you will not see in many UL and CSA safety certified pieces of equipment (again, if any), but are all over DIY projects). The wire was stranded and due to the lack of tin (and the strain that is described above) all the individual wires had broken at the connector... once this happened, well you can guess what happened.