Well, the little 2.5mm plug from my earlier post went under the Xacto today and became the... "Fraggler's Not-as-Ghetto Straight Cable Mod!"


I cut the casing of the plug away, desoldered the existing wires and used 3.5' of Mogami Mini Quad cable in its place. The thing was TINY and very hard for someone of my limited experience to solder. Managed to do it cleanly, though, and used some electrical tape and a couple layers of heatshrink to form the casing for the plug. I terminated the other end with a Rean 3.5mm plug for the project. I would have put some Techflex on it, but I was worried about microphonics (and I didn't have enough anyways

).
Here is a close up of the plug:

It isn't as secure as the stock locking plug (obviously), but it stays in there and I can even hang my Clip from it. Too much twisting can cause the signal to short out, so I am thinking of ways to create the locking wings to keep it in there more snuggly. I could also add another layer of heatshrink so that it is tighter going through the outer casing, which might stop any wiggle related sound issues, but will make it harder to switch out (not that I would be doing it often).
The cable sounds great to my ears. Don't know if the Mogami is any better than the stock cable, but it definitely doesn't sound worse! Plus no coil, slightly lighter, way cool blue color, and the perfect length for my Clip in a pants pocket or plugged into my Bithead on my desk.
By the way, I know this started off as a balanced mod thread, so I want to apologize to Scootermafia for kind of hijacking it. But I hope I have contributed some knowledge and will get forgiveness. For those interested, this is a way to get a straight cable for the SRH840's without opening up the headphones to do it. If I can figure out where I got my little adapter (I am not sure most of the 2.5mm plugs online will work without filing some metal down), I will order some more and make 2 more cables - one of out of Double Helix's Nucleotide, and one out of some silver braid from Home Grown Audio to see if I can change/improve the sound beyond what I am hearing now. Plus braided cable looks SOOOO much cooler than my Mogami.
Hope this sparks more people to play around with their Shures to see if there are better ways. I still like the idea of a mini XLR modded into the headphones so that cables can be locked in better. Beyond me right now, though. Next up will be to learn from Scootermafia how to redo the internal cables like he did.
PS I have queried Shure about getting some locked plugs, but have not heard back from them since my question was forwarded to engineering a week ago.