I found an easy way to downgrade my iPod classic. First "Open iTunes and in Preferences uncheck automatic check for updates".
If you are a mac user, read
here. Windows users need a different folder. Open "Documents and Settings", search the folder that represents your username and open the hidden folder "Application Data\Apple Computer\iTunes". Now proceed like the link tells.
Maybe someone with a voltmeter can check if the issue is really not present in the older firmware (maybe it was just undetected?).