Sounds like you are going deep into some Bijou voodooland territory, and I will be interested in the results. ;-)

Well, I have attached the front panel to the side panels. When the back panel is attached, I will carefully measure for the bottom panel. Edit: some may remember way back in this thread, when I started working on the logo, that I was going to create a backlit badge. This was the reason that I didn't need to use line art. Not that this will be the approach taken by those doing FPE logos, which will be equally stunning.