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HD-280 Pro repair

post #1 of 5
Thread Starter 
bought my Sennheiser HD-280 Pro in early 2003 and they've been great cans since.

I am not an audiophile nor headphone fanatic, I just bought them from the PX on base because I wanted a decent pair of closed headphones and the only ones that they had were the HD-280 Pro for $100 (no tax at P<rolling eyes>.

Today at the airport, I was listening to my headphones connected to my MP3 player and it worked fine. I handed the cans to my friend, who put them on backwards, ie left side on his right ear, and he asked me why one side has no sound and I think WTF? I messed with it for a while at the airport to no avail.

After I got home from the flight, I took the thing apart and found both drivers to be working - they both measure 85 ohms. However, I find that there is no continuity between the terminals on the left side and the right side on the wires that carry the signal from the left to the right.

I pulled the right side earpiece apart and find that the wire somehow got pinched and severed in the hole in where the right earpiece is hinged.

I called Sennheiser to see if I could get a piece of wire, but they said that I could only get the wire if I replaced eht entire headband. He said that I might be able to find the wire if I could find something called Litz Wire.

I have some difficulty finding this because it doesn't seem like a common item. I also do not know what the gauge of the wire is.

Anyone have some suggestions on how to repair my headphones. I am not ready to throw out my headphones for a seemingly simple fix.
post #2 of 5
unless i'm mistaken, all you need to do is get two pieces of the same gauge wire and then litz braid them. If you've got some wire and solder on hand, this should cost about nothing
post #3 of 5
Thread Starter 
I don't know the gauge of the wire though, and I don't have wire just sitting around.

Anyhow, I got someone's broken Koss ear buds and used the wires from that to replace the broken wire. It seems to work fine even though I did not braid it. My though here is that wire is wire, but I don't hear anything wrong with them so I'm not worried.
post #4 of 5
I dont know how handy this is, but I had to rewire my sennheisers as well with much success:

Cal from the Trenches: Repair: Rewiring your Sennheiser HD 280 Pro
post #5 of 5

hey i know this is over a year old but my right ear has no sound and Im thinking I need to rewire them or re-solder the pinched wire but the link posted above is dead so here is the correct link
http://blog.njoubert.com/2009/04/repair-rewiring-your-sennheiser-hd-280-pro.html

I also have a pair with a broken head band and was wondering if there was something I could do to fix that?

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