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Head-Fi.org › Galleries › KimLaroux's Photos › Millett "Starving Student" Hybrid headphone amplifier
Uploaded by KimLaroux
  • 36 photos
  • Total views: 20,968
  • Last upload: Dec 27, 2012

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Comments Left on KimLaroux's Photos

 
WOW!!! fabulous work
  • Jul 30, 2012 by vixr in Millett "Starving Student" Hybrid headphone amplifier
Actually, I do have pink noise in the background. I still haven't figured where it's from. I must admit I never thought about the case being...
  • Jun 29, 2012 by KimLaroux in Millett "Starving Student" Hybrid headphone amplifier
Since the case isn't made out of metal, it doesn't act as a Faraday cage. Don't your heat any hissing or noise from your amp since you amplify any...
  • Jun 22, 2012 by Oeufdepoire in Millett "Starving Student" Hybrid headphone amplifier
Very cool looking, *wish I understood what I saw to make intelligent comments*
  • Jun 17, 2012 by devouringone3 in Millett "Starving Student" Hybrid headphone amplifier
WOW! ****. Nice!!!
  • Jun 17, 2012 by devouringone3 in Millett "Starving Student" Hybrid headphone amplifier

Millett "Starving Student" Hybrid headphone amplifier

This is the MSSH I built using point to point wiring. I designed a 48v linear regulated for the amplifier, mainly because I already had a transformer with the right secondary voltage. The original enclosure was hand machined out of clear plastic sheets I had laying around. This proved a bad choice, for many reasons. First, the plastic offered no resistance to electro-magnetic interference, which made the amplifier pick up all sort of bad noises. Second, PMMA is a brittle and chemically unstable material, and it shattered under stress when in contact with solvents (used to clean the flux). Third, plastic is a thermal insulator, and melts at relatively low temperatures. This makes it a bad choice for this amplifier, as the 0.3A of bias current drops many watts across the circuit. The original enclosure also suffered from a less than optimal format, which took too much space and was awkward to work with. I promptly decided to rebuild the amplifier in an extruded aluminum enclosure, namely the Hammond 1455T2201. After machining it and painting it, I must admit it looks much better than the original design.
1 - 36 of 36 photos
This piece of clear plastic was salvaged from an LCD monitor. It's 8mm thick. I cut it using a band saw. This piece makes the top of the amplifier. I carefully measured where everything fits and marked where it had to be drilled.
Jun 17, 2012
Mounting holes drilled using a hand drill. The big holes are for the MOSFETs, the voltage regulator and the tubes. These were drilled using a flat wood drill bit. The electronics mount bellow the heat sinks, so the TO-220 packages fit inside the holes. The white rectangles are the sides, cut from 1/8" polycarbonate (aka Lexan).
Jun 15, 2012
The sides were originally mounted using hot melt glue.
Jun 17, 2012
Enclosure built from clear plastic, rear view. The sides are screwed into the top panel. I machined the holes in the back and front panels using a hand drill and files.
Jun 15, 2012
Enclosure built from clear plastic, rear view. The top, front and back panels were frosted using sandpaper.
Jun 15, 2012
Heat sinks mounted to the enclosure. They are bolted trough and grounded to earth. Front view.
Jun 17, 2012
Hardware mounted on the case. Front view. The jack and volume were not installed yet. AC side of the power supply is wired.
Jun 15, 2012
Hardware mounted to the enclosure. The heat sinks and transformers are bolted trough and grounded to earth. The rest is screwed into the plastic.
Jun 17, 2012
AC side of the power supply is wired. This build doesn't use all the transformer's tabs, but I still kept them just in case I want to re-use this transformer in another project. The blue wires are a 6v secondary, isolated from the main secondary, that I will probably use to power LEDs in the tube sockets.
Jun 15, 2012
AC side of the power supply is wired. Rear view.
Jun 15, 2012
Completed power supply. Tested and sourcing a perfect 48v. The AC filter capacitors and the power output capacitor are Nichicon KG.
Jun 17, 2012
Line in is wired using braided solid core copper. Physical power rails using 18 AWG solid copper. The 4 power decoupling capacitors are Nichicon ES MUSE.
Jun 17, 2012
Line in is wired using braided solid core copper. Physical power rails using 18 AWG solid copper. The 4 power decoupling capacitors are Nichicon ES MUSE.
Jun 16, 2012
My freshly finished SSMH on it's first test drive. The pot, knob and output jack were salvaged from a vintage stereo. There's bad scratching sound from the pot, I'll have to find a better one.
3
Jun 17, 2012
My freshly finished SSMH on it's first test drive. The tubes are 12AX7.
Jun 17, 2012
My freshly finished SSMH on it's first test drive. View of the interior. The output coupling capacitors are Elna Silmic II. The inter-stage coupling capacitors are Mundorf M-CAP MKP Series.
Jun 17, 2012
Tried to clean the enclosure with alcohol. Learned that PMMA cracks when solvent get in contact with parts of it that is under stress.
Jul 4, 2012
My freshly finished SSMH on it's first test drive. View of the interior. The output coupling capacitors are Elna Silmic II. The inter-stage coupling capacitors are Mundorf M-CAP MKP Series.
1
Jun 17, 2012
Schematic of the first version of the power supply I designed for this amplifier.
Jun 20, 2012
Linear regulated power supply for my MSSH. Revision 0.2.
Jun 21, 2012
First series of tweaks to my MSSH. 

Connected the 0V rail to earth with a 100Ω resistor. This eliminated the noise picked from the floating inputs. 

Doubled the value of R13 hoping to lower the back ground noise, it didn't change anything. 

Added an identical resistor in parallel with the one in the CRC filter, because the original 7Ω dropped too many volts and overheated. I thought it would make the noise louder, but it didn't.

Connected the volume pot's metal casing to ground. This eliminated the static noise when touching the pot.
Jun 21, 2012
Placing the amplifier on a grounded metal pan muted the hum.
Jul 7, 2012
Completely enclosing the amplifier in a grounded metal shield eliminated both the hum and the interference from my Wi-fi network.
Jul 7, 2012
Hammond 1455 enclosure for my Starving Student. Heat sink option.
Jul 15, 2012
Hammond 1455 enclosure for my Starving Student. Heat sink option.
Jul 15, 2012
Hammond 1455 enclosure machined by hand.
1
Jul 30, 2012
Exploded view of my Starving Student. Everything is painted and ready for final assembly.
Aug 9, 2012
Finished assembling the power supply in the new enclosure. Since the case is shorter than the clear plastic one I had, the original layout did not fit. I rebuilt the power supply from the ground up. I placed the capacitors so they shield AC from the rest of the circuit.
Aug 11, 2012
Finished reassembling the wiring for the tubes and the MOSFETs. This time the original layout was recycled. I also installed the back panel and some shields.
Aug 11, 2012
My Millett "Starving Student" Hybrid, complete and working circuit. I designed a 48v linear regulated power supply for this amplifier, it consists of everything right of the tube sockets.
Aug 19, 2012
My Millett "Starving Student" Hybrid, complete and working circuit. I designed a 48v linear regulated power supply for this amplifier, it consists of everything behind the tube sockets.
Aug 19, 2012
My Millett "Starving Student" Hybrid headphone amplifier. The whole circuit was built using Point to Point wiring. I designed and built a 48v linear regulated power supply for the amplifier. The transformer and the cubic heat sink beside it are part of the PSU. I built Faraday cages around the tubes, to shield them from all the EMI from today's technologies, more precisely WiFi.
Aug 19, 2012
My Millett "Starving Student" Hybrid headphone amplifier. The whole circuit was built using Point to Point wiring. I designed and built a 48v linear regulated power supply for the amplifier. The transformer and the cubic heat sink beside it are part of the PSU. I built Faraday cages around the tubes, to shield them from all the EMI from today's technologies, more precisely WiFi.
Aug 19, 2012
My Millett "Starving Student" Hybrid headphone amplifier, sitting atop the Audio-gd NFB-12. The enclosure I used for my MSSH is almost the same size as the NFB-12. It's the Hammond 1455T2201. I installed orange LEDs inside the tube sockets, but I used low intensity LEDs so they are useless. The tube's heaters are actually more luminescent.
Aug 19, 2012
Debugging session in December 2012. There was dirt in a tube socket, which allowed arcing between pins.
Dec 27, 2012
For the first time in half a year since I began this project, I am listening to music trough the MSSH and actually enjoying it. The noise level is now low enough to be forgotten even with my most sensitive headphones. I concluded the MSSH and the NFB-12 hate each others, and they will only be happy if kept apart. This is why I have the MSSH on another shelf instead of stacking it on top the DAC.
Dec 27, 2012

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