These are all phenomenal posts; way to take the lead on making this modification on the Nano to a more accessible level.
The reason Vinnie decided to not offer the Nano in the iMod series was because of the additional disassembly steps (as compared to the larger player). This would have made the mod too labor intensive (and more risky) for a suitable price structure. Plus, there is extra labor involved in creating a pigtail that houses the two capacitors.
Some things to keep in mind when you exit the player body with the line out lines are strain relief, protection of the lines from the metal where the casing is cut (grommet, bushing, etc.), and to a lesser extent, the style of amp you'll be using. If something like the Headamp AE-2 for RCA in, you'll need to tack the pigtail to the body so that it's solidly anchored to the top of the player, toward the power switch. If for the Hornet, Tomahawk, or Pico, tacked to the bottom; towards the doc. Bottom line is that unless you are ready to glue the Nano to the amp, they will separate at the wrong time and add undue strain on a fragile connection. This is why the pigtail should be solidly attached to the casing in a few spots along its length. This is all assuming you'll be using the combo as a portable stack (primary reason for the tiny size).
Look forward to reading about the progression of this great mod,
Dave
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